Occupation Profile for Computer-Controlled Machine Tool Operators, Metal and Plastic

Operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic work pieces.

 
 

Significant Points

  • Manufacturing industries employ almost all of these workers.
  • Workers learn in apprenticeship programs, informally on the job, and in secondary, vocational, or postsecondary schools; many entrants have previously worked as machinists or machine setters, operators, and tenders.
  • Despite the projected slow decline in employment, job opportunities should be excellent, as employers are expected to continue to have difficulty finding qualified workers.

 

 
 
Overview
$31,670.00 Median Annual Wage 2,000 Average Job Openings Per Year
5.9 Average Unemployment Percentage 49.5 Percentage That Completed High School
141,000 Employment Numbers in 2006 44.6 Percentage That Had Some College
136,000 Employment Numbers in 2016 (est.) 5.9 Percentage That Went Beyond College Degree

Sample Job Titles
Automated Cutting Machine Operator
Brake Press Operator
CNC Machine Operator (Computer Numerically Controlled Machine Operator)
CNC Machinist (Computer Numerically Controlled Machinist)
CNC Operator (Computer Numeric Control Operator)
Computer Numerical Control Lathe Operator (CNC Lathe Operator)
Computer Numerical Control Machine Operator (CNC Machine Operator)
Computer Numerical Control Machinist (CNC Machinist)
Computer Numerical Control Mill Operator (CNC Mill Operator)
Computer Numerical Control Operator (CNC Operator)
Computer Numerical Control Programmer (CNC Programmer)
Computer Numerical Control Set Up Technician (CNC Set Up Technician)
Computer Numerical Control Set-Up Operator (CNC Set-Up Operator)
Coordinate Measuring Machine Programmer (CMM Programmer)
Drill Press Operator, Numerical Control
Jig Boring Machine Operator, Numerical Control
Laser Beam Trim Operator
Lathe Operator, Numerical Control
Machine Operator
Machinist
Manufacturing Assistant
Manufacturing Associate
Manufacturing Operator
Milling Machine Set-Up Operator, Numerical Control
Mold Maker
Numerical Control Drill Operator, Printed Circuit Boards
Numerical Control Drill Press Operator
Numerical Control Machine Operator
Numerical Control Machine Set-Up Operator
Numerical Control Milling Machine Operator
Numerical Control Operator, Medical
Numerical Control Router Operator
Production Worker
Programer
Robotic Machine Operator
Router Set-Up Operator, Numerical Control
Shot Peening Operator
Welder

Training
  • These occupations often involve using your knowledge and skills to help others. Examples include sheet metal workers, forest fire fighters, customer service representatives, pharmacy technicians, salespersons (retail), and tellers.
  • These occupations usually require a high school diploma and may require some vocational training or job-related course work. In some cases, an associate's or bachelor's degree could be needed.
  • Some previous work-related skill, knowledge, or experience may be helpful in these occupations, but usually is not needed. For example, a teller might benefit from experience working directly with the public, but an inexperienced person could still learn to be a teller with little difficulty.
  • Employees in these occupations need anywhere from a few months to one year of working with experienced employees.

Computer control programmers and operators train in various ways—in apprenticeship programs, informally on the job, and in secondary, vocational, or postsecondary schools. In general, the more skills needed for the job, the more education and training are needed to qualify. Many entrants have previously worked as machinists or machine setters, operators, and tenders.

Education and training. The amount and type of education and training needed depends on the type of job. Entry-level CNC machine operators may need only a couple of weeks of on-the-job training to reach proficiency. Setup operators and programmers, however, may need years of experience or formal training to write or modify programs. Programmers and operators can receive their training in various ways—in apprenticeship programs, informally on the job, and in secondary, vocational, or postsecondary schools. A growing number of computer control programmers and more skilled operators receive their formal training from community or technical colleges. For some specialized types of programming, such as that needed to produce complex parts for the aerospace or shipbuilding industries, employers may prefer individuals with a degree in engineering.

For those interested in becoming computer control programmers or operators, high school or vocational school courses in mathematics (trigonometry and algebra), blueprint reading, computer programming, metalworking, and drafting are recommended. Apprenticeship programs consist of shop training and related classroom instruction. In shop training, apprentices learn filing, handtapping, and dowel fitting, as well as the operation of various machine tools. Classroom instruction includes math, physics, programming, blueprint reading, CAD software, safety, and shop practices. Skilled computer control programmers and operators need an understanding of the machining process, including the complex physics that occur at the cutting point. Thus, most training programs teach CNC operators and programmers to perform operations on manual machines prior to operating CNC machines.

As new automation is introduced, computer control programmers and operators normally receive additional training to update their skills. This training usually is provided by a representative of the equipment manufacturer or a local technical school. Many employers offer tuition reimbursement for job-related courses.

Certification and other qualifications. Employers prefer to hire workers who have a basic knowledge of computers and electronics and experience with machine tools. In fact, many entrants to these occupations have previously worked as machinists or machine setters, operators, and tenders. Persons interested in becoming computer control programmers or operators should be mechanically inclined and able to work independently and do highly accurate work.

To boost the skill level of all metalworkers and to create a more uniform standard of competency, a number of training facilities and colleges have recently begun implementing curriculums by incorporating national skills standards developed by the National Institute of Metalworking Skills (NIMS). After completing such a curriculum and passing a performance requirement and written exam, trainees are granted an NIMS credential that provides formal recognition of competency in a metalworking field. Completion of a formal certification program provides expanded career opportunities.

Advancement. Computer control programmers and operators can advance in several ways. Experienced CNC operators may become CNC programmers, and some are promoted to supervisory or administrative positions in their firms. A few open their own shops.

Nature of Work

Computer control programmers and operators use computer numerically controlled (CNC) machines to cut and shape precision products, such as automobile, aviation, and machine parts. CNC machines operate by reading the code included in a computer-controlled module, which drives the machine tool and performs the functions of forming and shaping a part formerly done by machine operators. CNC machines include machining tools such as lathes, multi-axis spindles, milling machines, laser cutting machines, and wire electrical discharge machines. CNC machines cut away material from a solid block of metal or plastic—known as a workpiece—to form a finished part. Computer control programmers and operators normally produce large quantities of one part, although they may produce small batches or one-of-a-kind items. They use their knowledge of the working properties of metals and their skill with CNC programming to design and carry out the operations needed to make machined products that meet precise specifications.

CNC programmers—also referred to as numerical tool and process control programmers—develop the programs that run the machine tools. They review three-dimensional computer aided/automated design (CAD) blueprints of the part and determine the sequence of events that will be needed to make the part. This may involve calculating where to cut or bore into the workpiece, how fast to feed the metal into the machine, and how much metal to remove.

Next, CNC programmers turn the planned machining operations into a set of instructions. These instructions are translated into a computer aided/automated manufacturing (CAM) program containing a set of commands for the machine to follow. These commands normally are a series of numbers (hence, numerical control) that describes where cuts should occur, what type of cut should be used, and the speed of the cut. After the program is developed, CNC programmers and operators check the programs to ensure that the machinery will function properly and that the output will meet specifications. Because a problem with the program could damage costly machinery and cutting tools or simply waste valuable time and materials, computer simulations may be used to check the program before a trial run. If errors are found, the program must be changed and retested until the problem is resolved. In addition, growing connectivity between CAD/CAM software and CNC machine tools is raising productivity by automatically translating designs into instructions for the computer controller on the machine tool. These new CAM technologies enable programs to be easily modified for use on other jobs with similar specifications.

After the programming work is completed, CNC setup operators—also referred to as computer-controlled machine tool operators, metal and plastic—set up the machine for the job. They download the program into the machine, load the proper cutting tools into the tool holder, position the workpiece (piece of metal or plastic that is being shaped) on the CNC machine tool—spindle, lathe, milling machine, or other machine—and then start the machine. During the test run of a new program, the setup operator, who may also have some programming skills, or the CNC programmer closely monitors the machine for signs of problems, such as a vibrating work piece, the breakage of cutting tools, or an out-of-specification final product. If a problem is detected, a setup operator or CNC programmer will modify the program using the control module to eliminate the problems or to improve the speed and accuracy of the program.

Once a program is completed, the operation of the CNC machine may move from the more experienced setup operator to a less-skilled machine operator. Operators load workpieces and cutting tools into a machine, press the start button, monitor the machine for problems, and measure the parts produced to check that they match specifications. If they encounter a problem that requires modification to the cutting program, they shut down the machine and wait for a more experienced CNC setup operator to fix the problem. Many CNC operators start at this basic level and gradually perform more setup tasks as they gain experience.

Regardless of skill level, all CNC operators detect some problems by listening for specific sounds—for example, a dull cutting tool that needs changing or excessive vibration. Machine tools rotate at high speeds, which can create problems with harmonic vibrations in the workpiece. Vibrations cause the machine tools to make minor cutting errors, hurting the quality of the product. Operators listen for vibrations and then adjust the cutting speed to compensate. CNC operators also ensure that the workpiece is being properly lubricated and cooled, because the machining of metal products generates a significant amount of heat.

Since CNC machines can operate with limited input from the operator, a single operator may monitor several machines simultaneously. Typically, an operator might monitor two machines cutting relatively simple parts from softer materials, while devoting most of his or her attention to a third machine cutting a much more difficult part from hard metal, such as stainless steel. Operators are often expected to carefully schedule their work so that all of the machines are always operating.

Work environment. Most machine shops are clean, well lit, and ventilated. Most modern CNC machines are partially or totally enclosed, minimizing the exposure of workers to noise, debris, and the lubricants used to cool workpieces during machining. Nevertheless, working around machine tools can be noisy and presents certain dangers, and workers must follow safety precautions. Computer-controlled machine tool operators, metal and plastic, wear protective equipment, such as safety glasses to shield against bits of flying metal and earplugs to dampen machinery noise. They also must exercise caution when handling hazardous coolants and lubricants. The job requires stamina because operators stand most of the day and, at times, may need to lift moderately heavy workpieces.

Numerical tool and process control programmers work on desktop computers in offices that typically are near, but separate from, the shop floor. These work areas usually are clean, well lit, and free of machine noise. Numerical tool and process control programmers occasionally need to enter the shop floor to monitor CNC machining operations. On the shop floor, CNC programmers encounter the same hazards and exercise the same safety precautions as do CNC operators.

Many computer control programmers and operators work a 40-hour week. CNC operators increasingly work evening and weekend shifts as companies justify investments in more expensive machinery by extending hours of operation. Overtime is common during peak production periods.

Related Occupations

Sources: Career Guide to Industries (CGI), Occupational Information Network (O*Net), Occupation Outlook Handbook (OOH)
Earnings

Median hourly earnings of computer-controlled machine tool operators, metal and plastic, were $15.23 in May 2006. The middle 50 percent earned between $12.10 and $18.84. The lowest 10 percent earned less than $9.91, whereas the top 10 percent earned more than $22.45. Median hourly earnings in the manufacturing industries employing the largest numbers of computer-controlled machine tool operators, metal and plastic, in May 2006 were:

Metalworking machinery manufacturing $17.45
Other fabricated metal product manufacturing 15.34
Machine shops; turned product; and screw, nut, and bolt manufacturing 14.85
Motor vehicle parts manufacturing 14.12
Plastics product manufacturing 12.32

Median hourly earnings of numerical tool and process control programmers were $20.42 in May 2006. The middle 50 percent earned between $16.14 and $25.61. The lowest 10 percent earned less than $13.11, while the top 10 percent earned more than $31.85.

Many employers, especially those with formal apprenticeship programs, offer tuition assistance for training classes.

For the latest wage information:

The above wage data are from the Occupational Employment Statistics (OES) survey program, unless otherwise noted. For the latest National, State, and local earnings data, visit the following pages:

  • Computer-controlled machine tool operators, metal and plastic
  • Numerical tool and process control programmers
  • Job Outlook

    Despite the projected slow decline in employment of computer control programmers and operators, job opportunities should be excellent, as employers are expected to continue to have difficulty finding qualified workers.

    Employment change. Employment of computer control programmers and operators is expected to decline slowly by 4 percent through 2016. While CNC machine tools will be increasingly used, advances in CNC machine tools and manufacturing technology will further automate the production process, boosting CNC operator productivity and limiting employment. The demand for computer control programmers also will be negatively affected by the increasing use of software (CAD/CAM) that automatically translates part and product designs into CNC machine tool instructions.

    Job prospects. Computer control programmers and operators should have excellent job opportunities despite the projected slow decline in employment. Due to the limited number of people entering training programs, employers are expected to continue to have difficulty finding workers with the necessary skills and knowledge.

    Employment

    Computer control programmers and operators held about 158,000 jobs in 2006. About 89 percent were computer-controlled machine tool operators, metal and plastic, and about 11 percent were numerical tool and process control programmers. Manufacturing employs almost all of these workers. Employment was concentrated in fabricated metal products manufacturing, machinery manufacturing, plastics products manufacturing, and transportation equipment manufacturing making mostly aerospace and automobile parts. Although computer control programmers and operators work in all parts of the country, jobs are most plentiful in the areas where manufacturing is concentrated.

    Knowledge
    • Mathematics — Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.
    • Engineering and Technology — Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.
    • Sales and Marketing — Knowledge of principles and methods for showing, promoting, and selling products or services. This includes marketing strategy and tactics, product demonstration, sales techniques, and sales control systems.
    • Medicine and Dentistry — Knowledge of the information and techniques needed to diagnose and treat human injuries, diseases, and deformities. This includes symptoms, treatment alternatives, drug properties and interactions, and preventive health-care measures.
    • Physics — Knowledge and prediction of physical principles, laws, their interrelationships, and applications to understanding fluid, material, and atmospheric dynamics, and mechanical, electrical, atomic and sub- atomic structures and processes.
    Skills
    • Equipment Maintenance — Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.
    • Coordination — Adjusting actions in relation to others' actions.
    • Active Learning — Understanding the implications of new information for both current and future problem-solving and decision-making.
    • Writing — Communicating effectively in writing as appropriate for the needs of the audience.
    • Troubleshooting — Determining causes of operating errors and deciding what to do about it.
    Abilities
    • Near Vision — The ability to see details at close range (within a few feet of the observer).
    • Stamina — The ability to exert yourself physically over long periods of time without getting winded or out of breath.
    • Explosive Strength — The ability to use short bursts of muscle force to propel oneself (as in jumping or sprinting), or to throw an object.
    • Oral Comprehension — The ability to listen to and understand information and ideas presented through spoken words and sentences.
    • Hearing Sensitivity — The ability to detect or tell the differences between sounds that vary in pitch and loudness.
    Tasks
    • Supplemental — Enter commands or load control media such as tapes, cards, or disks into machine controllers in order to retrieve programmed instructions.
    • Core — Insert control instructions into machine control units to start operation.
    • Supplemental — Transfer commands from servers to computer numerical control (CNC) control modules, using computer network links.
    • Core — Check to ensure that workpieces are properly lubricated and cooled during machine operation.
    • Supplemental — Set up future jobs while machines are operating.
    Activities
    • Monitoring and Controlling Resources — Monitoring and controlling resources and overseeing the spending of money.
    • Guiding, Directing, and Motivating Subordinates — Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.
    • Assisting and Caring for Others — Providing personal assistance, medical attention, emotional support, or other personal care to others such as coworkers, customers, or patients.
    • Repairing and Maintaining Electronic Equipment — Servicing, repairing, calibrating, regulating, fine-tuning, or testing machines, devices, and equipment that operate primarily on the basis of electrical or electronic (not mechanical) principles.
    • Getting Information — Observing, receiving, and otherwise obtaining information from all relevant sources.
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