Occupation Profile for Stationary Engineers and Boiler Operators

Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment, such as steam engines, generators, motors, turbines, and steam boilers.

 
 

Significant Points

  • Workers usually acquire their skills through a formal apprenticeship program or through on-the-job training supplemented by courses at a trade or technical school.
  • Most workers need to be licensed, but licensing requirements vary across the Nation.
  • Employment is projected to grow slowly, and applicants may face competition for jobs.
  • Opportunities will be best for workers with training in computerized controls and instrumentation.

 

 
 
Overview
$46,040.00 Median Annual Wage 1,000 Average Job Openings Per Year
3.5 Average Unemployment Percentage 55.9 Percentage That Completed High School
45,000 Employment Numbers in 2006 34.0 Percentage That Had Some College
47,000 Employment Numbers in 2016 (est.) 10.1 Percentage That Went Beyond College Degree

Sample Job Titles
Air Compressor Operator
Apprentice, Stationary Engineer
Boiler Engineer
Boiler Fireman
Boiler Operator
Boiler Operator Helper
Boiler Room Helper
Boiler Room Operator
Boiler Technician
Boiler Tender
Compressor Operator
Cooling System Operator
Cooling Tower Operator
Diesel Engine Operator
Dredge Pump Operator
Engineer, Air Compressor
Engineer, Air Conditioning
Engineer, Air Plant
Engineer, Blowing
Engineer, Boiler
Engineer, Breaker
Engineer, Building
Engineer, Byproduct
Engineer, Combustion, Operating Power Plant
Engineer, Diesel Stationary
Engineer, Exhauster
Engineer, Fan Engine
Engineer, Heating Operators of Heating Systems
Engineer, Maintenance
Engineer, Power House
Engineer, Pump House
Engineer, Pumping Station
Engineer, Refrigeration
Engineer, Steam
Engineer, Watch
Engineman
Exhaust Worker
Facilities Maintenance Cordinator
Fan Runner
Fireman
Firer, Low Pressure
Firer, Marine
Firer, Retort
Gas Engine Operator
Heating and Ventilating Worker
Humidifier Attendant
Low Pressure Firer
Maintenance Coordinator
Marine Firer
Operating Engineer
Pipe Fitter
Plant Operator
Plant Utilities Engineer
Plugman
Power House Operator
Power Operator
Power Plant Operator
Power Station Operator
Powerhouse Attendent
Powerhouse Operator
Powerhouse Tender
Pump House Operator
Refrigerating Engineer
Retort Firer
Stationary Boiler Fireman
Stationary Engineer
Stationary Engineer Apprentice
Stationary Fireman
Stationary Steam Engineer
Steam Boiler Fireman
Steam Plant Operator
Steam Turbine Operator
Tank Farm Operator
Turbine Operator
Turbo Electric Operator
Turbo Operator
Utilities Operator
Utility Operator
Ventilation Worker
Watch Engine Operator
Watch Engineer
Water Pump Operator
Water Pumper

Training
  • These occupations usually involve using communication and organizational skills to coordinate, supervise, manage, or train others to accomplish goals. Examples include funeral directors, electricians, forest and conservation technicians, legal secretaries, interviewers, and insurance sales agents.
  • Most occupations in this zone require training in vocational schools, related on-the-job experience, or an associate's degree. Some may require a bachelor's degree.
  • Previous work-related skill, knowledge, or experience is required for these occupations. For example, an electrician must have completed three or four years of apprenticeship or several years of vocational training, and often must have passed a licensing exam, in order to perform the job.
  • Employees in these occupations usually need one or two years of training involving both on-the-job experience and informal training with experienced workers.

Many stationary engineers and boiler operators begin their careers in mechanic or helper positions and are trained on-the-job by more experienced engineers. Others begin by entering formal apprenticeships or training programs. After completing the required training, workers can become licensed, which allows them to work on boilers of a certain size without supervision.

Education and training. Most employers prefer to hire persons with at least a high school diploma or the equivalent for stationary engineers and boiler operator jobs. Workers primarily acquire their skills on the job and usually start as boiler tenders or as helpers to more experienced workers. This practical experience may be supplemented by postsecondary vocational training in subjects such as computerized controls and instrumentation. Other workers complete formal apprenticeship programs. Becoming an engineer or operator without completing a formal apprenticeship program usually requires many years of work experience.

The International Union of Operating Engineers sponsors apprenticeship programs and is the principal union for stationary engineers and boiler operators. In selecting apprentices, most local labor-management apprenticeship committees prefer applicants with a basic understanding of mathematics, science, computers, mechanical drawing, machine shop practice, and chemistry. An apprenticeship usually lasts 4 years and includes 8,000 hours of on-the-job training. In addition, apprentices receive 600 hours of classroom instruction in subjects such as boiler design and operation, elementary physics, pneumatics, refrigeration, air-conditioning, electricity, and electronics.

Continuing education—such as vocational school or college courses—is becoming increasingly important for stationary engineers and boiler operators, in part because of the growing complexity of the equipment with which engineers and operators now work. In 2006, roughly half of all stationary engineers between the ages of 25 and 44 had at least some college coursework.

Most large and some small employers encourage and pay for skill-improvement training for their employees. These employers often realize major cost savings due to greater efficiency of their workers; improved maintenance, reliability, and effective lifespan of equipment; and a better safety record. Well-trained workers manage energy better, which can also greatly reduce an employer’s energy costs. Training is almost always provided when new equipment is introduced or when regulations concerning some aspect of the workers’ duties change.

Licensure. Most States and cities have licensing requirements for stationary engineers and boiler operators. Applicants for licensure usually must be at least 18 years of age, reside for a specified period in the State or locality in which they wish to work, meet experience requirements, and pass a written examination. A stationary engineer or boiler operator who moves from one State or city to another may have to pass an examination for a new license due to regional differences in licensing requirements.

There are several classes of stationary engineer licenses. Each class specifies the type and size of equipment the engineer is permitted to operate without supervision. A licensed first-class stationary engineer is qualified to run a large facility, supervise others, and operate equipment of all types and capacities. An applicant for this license may be required to have a high school education, have completed an apprenticeship or lengthy on-the-job training, and have several years of experience working with a lower class license. Licenses below first class limit the types or capacities of equipment the engineer may operate without supervision.

Other qualifications. In addition to training, stationary engineers and boiler operators need mechanical aptitude and manual dexterity. Being in good physical condition is also important.

Advancement. Stationary engineers and boiler operators advance by being placed in charge of larger, more powerful, or more varied equipment. Generally, engineers advance to these jobs as they obtain higher class licenses. Some stationary engineers and boiler operators advance to become boiler inspectors, chief plant engineers, building and plant superintendents, or building managers. A few obtain jobs as examining engineers or technical instructors.

Because most stationary engineering staffs are relatively small, workers may find it difficult to advance, especially within a company. Most high-level positions are held by experienced workers with seniority. Workers wishing to move up to these positions must often change employers or wait for older workers to retire before they can advance.

Nature of Work

Most large office buildings, malls, warehouses, and other commercial facilities have extensive heating, ventilation, and air-conditioning systems that keep them comfortable all year long. Industrial plants often have additional facilities to provide electrical power, steam, or other services. Stationary engineers and boiler operators control and maintain these systems, which include boilers, air-conditioning and refrigeration equipment, diesel engines, turbines, generators, pumps, condensers, and compressors. The equipment that stationary engineers and boiler operators control is similar to equipment operated by locomotive or marine engineers, except that it is used to generate heat or electricity, rather than to move a train or ship.

Stationary engineers and boiler operators start up, regulate, repair, and shut down equipment. They ensure that the equipment operates safely, economically, and within established limits by monitoring meters, gauges, and computerized controls. Stationary engineers and boiler operators control equipment manually in many older buildings and, if necessary, make adjustments. They watch and listen to machinery and routinely check safety devices, identifying and correcting any trouble that develops.

In newer buildings, stationary engineers typically use computers to operate the mechanical, electrical, and fire safety systems. They monitor, adjust, and diagnose these systems from a central location, using a computer linked into the buildings’ communications network.

Routine maintenance is a regular part of the work of stationary engineers and boiler operators. Engineers use hand and power tools to perform maintenance and repairs ranging from a complete overhaul to replacing defective valves, gaskets, or bearings. They lubricate moving parts, replace filters, and remove soot and corrosion that can reduce the boiler’s operating efficiency. They also test the water in the boiler and add chemicals to prevent corrosion and harmful deposits. In most facilities, stationary engineers are responsible for the maintenance and balancing of air systems, as well as hydronic systems that heat or cool buildings by circulating fluid (such as water or water vapor) in a closed system of pipes. They may check the air quality of the ventilation system and make adjustments to keep the operation of the boiler within mandated guidelines. Servicing, troubleshooting, repairing, and monitoring modern systems all require the use of sophisticated electrical and electronic test equipment. Additionally, many stationary engineers perform other maintenance duties, such as carpentry, plumbing, locksmithing, and electrical repairs.

Stationary engineers and boiler operators keep a record of relevant events and facts concerning the operation and maintenance of the equipment. When working with steam boilers, for example, stationary engineers and boiler operators observe, control, and record steam pressure, temperature, water level, chemistry, power output, fuel consumption, and emissions from the boiler. They also note the date and nature of all maintenance and repairs.

In a large building or industrial plant, a senior stationary engineer may be in charge of all mechanical systems in the building and may supervise a team of assistant stationary engineers, turbine operators, boiler tenders, and air-conditioning and refrigeration operators and mechanics. In a small building or industrial plant, there may be only one stationary engineer.

Work environment. Engine rooms, power plants, boiler rooms, mechanical rooms, and electrical rooms are usually clean and well lighted. Even under the most favorable conditions, however, some stationary engineers and boiler operators are exposed to high temperatures, dust, dirt, and high noise levels from the equipment. Maintenance duties also may require contact with oil, grease, or smoke. Workers spend much of the time on their feet. They also may have to crawl inside boilers and work in crouching or kneeling positions to inspect, clean, or repair equipment.

Stationary engineers and boiler operators work around hazardous machinery, such as low- and high-pressure boilers and electrical equipment. They must follow procedures to guard against burns, electric shock, and noise, danger from moving parts, and exposure to hazardous materials, such as asbestos or toxic chemicals.

Stationary engineers and boiler operators generally have steady, year-round employment. The average workweek is 40 hours. In facilities that operate around the clock, engineers and operators usually work one of three daily 8-hour shifts on a rotating basis. Weekend and holiday work often is required.

Related Occupations

Sources: Career Guide to Industries (CGI), Occupational Information Network (O*Net), Occupation Outlook Handbook (OOH)
Earnings

Median annual earnings of stationary engineers and boiler operators were $46,040 in May 2006. The middle 50 percent earned between $36,490 and $57,380. The lowest 10 percent earned less than $28,370, and the highest 10 percent earned more than $68,690.

For the latest wage information:

The above wage data are from the Occupational Employment Statistics (OES) survey program, unless otherwise noted. For the latest National, State, and local earnings data, visit the following pages:

  • Stationary engineers and boiler operators
  • Job Outlook

    Employment in this occupation is expected to grow more slowly than the average through 2016. Applicants may face competition for jobs. Employment opportunities will be best for those with apprenticeship training and experience using computerized systems.

    Employment change. Employment of stationary engineers and boiler operators is expected to grow by 3 percent between 2006 and 2016, which is more slowly than the average for all occupations. Continuing commercial and industrial development will increase the amount of equipment to be operated and maintained. However, automated systems and computerized controls are making newly installed equipment more efficient, thus reducing the number of jobs needed for its operation.

    Job prospects. People interested in working as stationary engineers and boiler operators should expect to face competition for these relatively high-paying positions. Slow job growth coupled with the tendency of experienced workers to stay in a job for decades should continue to make openings scarce. While many workers will reach retirement age within the next decade, the number of workers who need to be replaced will be small relative to other occupations.

    Employment

    Stationary engineers and boiler operators held about 45,000 jobs in 2006. They worked throughout the country, generally in the more heavily populated areas in which large industrial and commercial establishments are located. Jobs were dispersed throughout a variety of industries. The majority of jobs were in State and local government, manufacturing, and hospitals.

    Knowledge
    • Mathematics — Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.
    • Engineering and Technology — Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.
    • Sales and Marketing — Knowledge of principles and methods for showing, promoting, and selling products or services. This includes marketing strategy and tactics, product demonstration, sales techniques, and sales control systems.
    • Medicine and Dentistry — Knowledge of the information and techniques needed to diagnose and treat human injuries, diseases, and deformities. This includes symptoms, treatment alternatives, drug properties and interactions, and preventive health-care measures.
    • Physics — Knowledge and prediction of physical principles, laws, their interrelationships, and applications to understanding fluid, material, and atmospheric dynamics, and mechanical, electrical, atomic and sub- atomic structures and processes.
    Skills
    • Equipment Maintenance — Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.
    • Coordination — Adjusting actions in relation to others' actions.
    • Active Learning — Understanding the implications of new information for both current and future problem-solving and decision-making.
    • Writing — Communicating effectively in writing as appropriate for the needs of the audience.
    • Troubleshooting — Determining causes of operating errors and deciding what to do about it.
    Abilities
    • Near Vision — The ability to see details at close range (within a few feet of the observer).
    • Stamina — The ability to exert yourself physically over long periods of time without getting winded or out of breath.
    • Explosive Strength — The ability to use short bursts of muscle force to propel oneself (as in jumping or sprinting), or to throw an object.
    • Oral Comprehension — The ability to listen to and understand information and ideas presented through spoken words and sentences.
    • Hearing Sensitivity — The ability to detect or tell the differences between sounds that vary in pitch and loudness.
    Tasks
    • Core — Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.
    • Core — Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.
    • Core — Test electrical systems to determine voltages, using voltage meters.
    • Core — Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.
    • Core — Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.
    Activities
    • Monitoring and Controlling Resources — Monitoring and controlling resources and overseeing the spending of money.
    • Guiding, Directing, and Motivating Subordinates — Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.
    • Assisting and Caring for Others — Providing personal assistance, medical attention, emotional support, or other personal care to others such as coworkers, customers, or patients.
    • Repairing and Maintaining Electronic Equipment — Servicing, repairing, calibrating, regulating, fine-tuning, or testing machines, devices, and equipment that operate primarily on the basis of electrical or electronic (not mechanical) principles.
    • Getting Information — Observing, receiving, and otherwise obtaining information from all relevant sources.

    15 Stationary Engineers and Boiler Operator Jobs Found


    EOE Statement We are an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to...
    Caravan Facilities Management, LLC - Kansas City - posted 8 days ago
    Job Vacancy Notice Job Title: Stationary Engineer (Provisional) Job ID: 15507 Location: Brooklyn College Full/Part Time: Full­Time Regular/Temporar...
    CUNY Brooklyn College - NY - New York - posted 16 days ago
    Blue Seal License Boiler Operator Stationary Engineer Responsible for the safe operation and maintenance of a wide range of equipment including boi...
    Aerotek - Newark - posted 5 days ago
    NRG is leading a customer-driven change in the U.S. energy industry by delivering cleaner and smarter energy choices, while building on the strengt...
    NRG Energy, Inc - NE - Papillion - posted about 5 hours ago
    NRG is leading a customer-driven change in the U.S. energy industry by delivering cleaner and smarter energy choices, while building on the strengt...
    NRG Energy, Inc - NE - Papillion - posted about 5 hours ago
    Assist in operation of power boilers and auxiliary equipment in the Main Powerhouse . Responsible for operating all auxiliary equipment, boiler fee...
    BAE Systems - Radford - posted 5 days ago
    MillerCoors has an exciting opportunity for an Engine Room Operator to join our team! The Engine Room Operator will perform safe operations of util...
    MillerCoors - WI - Milwaukee - posted 8 days ago
    Description ENERGY CENTER OPERATOR Position Summary: Under general supervision performs equipment installations, planned maintenance, repairs, and ...
    SSM Health - Lake St. Louis - posted 3 days ago
    Touchette Regional Hospital TOUCHETTE REGIONAL HOSPITAL OPPORTUNITIES Touchette has several full-time and PRN (work as needed) opportunities for yo...
    Touchette Regional Hospital - IL - Belleville - posted 27 days ago
    Description Under general supervision provides oversight for equipment installations, planned maintenance, repairs, and safety checks necessary to ...
    SSM Health - St. Louis - posted 29 days ago

    More Stationary Engineers and Boiler Operator Job Results...
     
     
     
     
     
     

    JOB SEARCH